Basic Bolter Training
The Basic Bolter Training Course provides foundational skills and knowledge for safe and effective bolt torque and tensioning in industrial applications. Tech Safety Lines is the premiere authorized training provider in the U.S. for HYTORC, the global leader in industrial bolting systems. Upon successful completion, students earn a HYTORC Training Certificate, recognized industry-wide.
This 1.5-day course, taught by ASME-certified instructors, combines essential theoretical knowledge with hands-on practice. Participants will gain expertise in bolted joint integrity, safe torquing and tensioning methods, and precision bolting techniques.
Key topics include:
- Hazard identification related to electrical, mechanical, and hydraulic torque/tension tools
- Proper setup and use of electrical, mechanical, and hydraulic bolting equipment
- Lubrication application for accurate torqueing
- Reading pressure conversion charts for precision bolting
- Safe handling and storage of bolting tools and equipment
- Bolting patterns (+4 method and more)
- Bolt grade identification
Designed for professionals in industries such as wind energy, construction, and oil & gas, this course equips students with the knowledge and hands-on skills to enhance safety, efficiency, and reliability in bolting operations.
At the end of this course, students will be able to:
- Identify hazards associated with electrical, mechanical, and hydraulic torque/tension tools
- Identify hazards associated with torque/tension applications
- Generic setup and use of electrical, mechanical and hydraulic torque tools
- Generic setup and use of hydraulic tension tools
- Proper lubrication application to bolts used for torquing.
- Understand how to read pressure conversion charts
- Safe handling and storage of tooling and equipment involved in torque/tension applications
- Generic bolting patterns (+4 method)
- Generic mechanical and structural bolting
- Identify bolt grades
Introduction to Bolting Basics
- Principles of bolted joints
- Understanding bolt load, torque, and tension
- Importance of proper bolting techniques for safety and equipment integrity
Bolting Tools and Equipment
- Overview of hydraulic, pneumatic, and electric bolting tools
- Proper tool selection based on application
- Introduction to HYTORC’s proprietary bolting systems
Safety Practices in Bolting
- Identifying and mitigating bolting hazards
- Personal protective equipment (PPE) requirements
- Safe handling and operation of torque tools
Torque and Tension Methods
- Calculating torque and tension
- Step-by-step procedures for achieving accurate bolt tension
- Common bolting patterns and sequences
Inspection and Quality Control
- Identifying signs of bolted joint failure
- Proper inspection and maintenance of bolting tools
Hands-On Practical Exercises
- Real-world scenarios for applying torque and tension
- Use of HYTORC tools in controlled practice settings
Assessment and Certification
- Written or practical assessments to demonstrate understanding
- Issuance of a HYTORC Basic Bolting Training Certificate upon successful completion
Duration: 12 hours
Validation: Tech Safety Lines Basic Bolter Training Certificate is valid for 2 years
- Safety and Efficiency: Proper training reduces risks and improves productivity.
- Certification: Recognized credentials that enhance job qualifications.
- Skill Enhancement: Increased proficiency in using advanced bolting equipment.
ASME standards covered in the course:
- B18.2.1
- B18.2.6-19