Structural Bolting Training
Tech Safety Lines’ Structural Bolting Course provides specialized training in bolted joint assembly, emphasizing safety, precision, and compliance with industry standards. This 1-day hands-on course taught by ASME certified instructors equips participants with the knowledge and skills necessary for effective bolting in structural steel and other industrial applications. TSL is proud to be the premier authorized training provider in the United States for HYTORC, the global leader in Industrial Bolting Systems. Upon successful completion, students earn a HYTORC Training Certificate, recognized industry-wide.
Participants will learn:
- Fundamentals of Bolted Connections – Types of bolts, washers, and nuts; understanding bolt grades and specifications.
- Bolting Methods and Techniques – Proper installation procedures, tightening sequences, and bolt tensioning vs. torquing.
- Tool Usage and Operation – Safe and efficient use of manual and powered torque tools, including advanced equipment from HYTORC.
- Inspection and Quality Assurance – Techniques for verifying bolt tension and inspecting for signs of failure or improper installation.
- Safety Protocols and Best Practices – Recognizing hazards and applying mitigation strategies to ensure safe bolting operations.
This course is designed for professionals in construction, wind energy, telecommunications, and other fields where structural bolting is critical. Upon successful completion, participants will improve their competency in bolting safety and gain confidence in achieving reliable, long-lasting connections.
1. Fundamentals of Bolted Connections
- Bolt classifications and types: hex bolts, tension control bolts, etc.
- Understanding bolt grades, markings, and material properties.
- Washer and nut selection for various applications.
2. Bolting Methods and Techniques
- Proper installation procedures: snug-tight, pretensioning, and slip-critical connections.
- Torque vs. tension: differences, advantages, and when to use each.
- Bolt-tightening sequences for structural assemblies.
3. Tool Usage and Operation
- Overview of manual torque wrenches, hydraulic torque tools, and tensioners.
- Safe handling, maintenance, and calibration of bolting tools.
- Hands on experience with HYTORC torque and tension tooling
4. Inspection and Quality Assurance
- Verifying bolt tension using calibrated inspection tools.
- Identifying signs of improper bolting, wear, and fatigue.
- Techniques for rework and remediation of failed bolted joints.
5. Safety Protocols and Best Practices
- Recognizing workplace hazards associated with bolting operations.
- Personal protective equipment (PPE) requirements.
- Strategies for safe tool operation and workplace ergonomics.
- Develop a thorough understanding of structural bolting principles.
- Gain proficiency in selecting, applying, and inspecting bolted joints.
- Master safe operation of torqueing tools to improve worksite safety and efficiency.
- Understand quality control procedures to ensure compliance with engineering standards.
Duration: 8 hours
Validation: Tech Safety Lines Basic Bolter Training Certificate is valid for 2 years
ASME standards covered in the class:
- B18.2.1
- B18.2.6-19